Today’s post is from a guest blogger. Connie Tolman has a career that has spanned the aerospace, military, medical device and biotechnology industries in Southern California. Her career has been in Manufacturing Engineering until last year. She implemented lean manufacturing practices in the 80’s, moved to Six Sigma with GE Healthcare in the 90’s, Lean Sigma in the early 2000’s and was introduced to Toyota Production System Lean in 2007 which is her current passion. Connie is currently working as a Continuous Improvement Manager at a biotechnology company in San Diego. Connie continues to talk about certification.
At the time of renewal for the Lean Bronze Certificate from SME/AME, I thought, I’ll just go for the silver – how hard could it be. Two and a half years later, I finally accomplished the goal.
In 2007, my retiring boss was being generous, so I took advantage and had him buy the entire suite of books for all the lean levels (bronze, silver and gold). I even gave them as Christmas presents to my entire staff. They all acted excited but in truth there aren’t many people who get excited about lean books. They claimed they would go for the lean certification but nobody did.
However, I was stoked. I love books, I love lean, and so what is there not to love?
The Lean Bronze Certification Package consists of:
• Gemba Kaizen: A Commonsense Approach to a Continuous Improvement Strategy, Second Edition
• Lean Production Simplified: Plain-Language Guide to the World’s Most Powerful Production System
• Lean Thinking: Banish Waste and Create Wealth in Your Corporation
• Learning to See: Value Stream Mapping to Create Value and Eliminate MUDA
The Lean Silver Certification Package consists of the following six books:
• The Lean Design Guidebook
• Office Kaizen: Transforming Office Operations into a Strategic Competitive Advantage
• Practical Lean Accounting: A Proven System for Measuring and Managing the Lean Enterprise
• Real Numbers: Management Accounting in a Lean Organization
• The Toyota Way: 14 Management Principles From the World’s Greatest Manufacturer
• Toyota Production System: Beyond Large-Scale Production
The Lean Gold Certification Package contains these five books:
• Creating a Lean Culture: Tools to Sustain Lean Conversions, Third Edition
• Lean Solutions: How Companies and Customers Can Create Value and Wealth
• Lean Transformation: How to Change Your Business into a Lean Enterprise
• Natural Capitalism: Creating the Next Industrial Revolution
• Today & Tomorrow: Commemorative Edition of Ford’s 1926 Classic
I read the books, I took the test and passed and then the portfolio had to be written. That is a long boring story which resulted in working with the certification team and updating their entire system including the portfolio, scoring and results.
According to the certification leaders at SME “Lean Certification candidates will now encounter an improved program and more streamlined process in achieving certification. The hierarchical requirements – Bronze, then Silver, then Gold – have been eliminated. This allows candidates to obtain certification at the rank that is most appropriate to their career, knowledge, and experience. For more information go to Lean Certification Program Process Improvements Webpage.”
But back to the books – at the silver level, the books take you to another level of lean that none of us may ever see in our lifetimes but it is good to know it is out there. The subject some of us dread – Accounting. There were two books (see above – Practical Lean Accounting and Real Numbers) that dealt with how to lean out the accounting system. And this is the real revolutionary, transformational aspect to lean. Get rid of accounts payable, accounts receivable, all the systems that require us to do stupid things that aren’t lean, – that stop the flow of ideas from concept through to realization. The value stream is expanded to include EVERYTHING. The value stream has the material delivered to the location of the work, the material is reordered by the value stream, invoices are paid as material is consumed, and customers are billed as product is shipped.
So much of what we do in corporate life is related to how financials are measured and is our biggest roadblock. These ideas are what really cuts the costs and increases quality. This is what makes it transformational in my mind.